Bombardier Weighs Rail Vehicles Within .05 Percent Accuracy with Weighline System from Avery Weigh-Tronix's Railweight Division

To minimize running and maintenance costs, andcan cause rail temperature to widely vary from
also to maximize safety, many rail organizationsnight to day. These features ensure the Weighline
are setting more stringent weighttransducers deliver reliable, repeatable results and
regulations—requiring precise rail vehicleare capable of tolerating high dynamic overloads.
weighing. Gross weight and weight distribution arePlus, the transducers are IP67 rated, making them
important for ensuring reliable operation, sincesuitable for harsh environments.
overweight vehicles require more fuel, makingThe Weighline solution also meets OIML R60 and
them more costly to run, and cause more wearR106 requirements while delivering minimum
on the wheels, axles, trucks and track.installation time and expense. Typically, Weighline
Underweight or imbalanced vehicles, on the otherinstallations involve primarily replacing existing rail
hand, can prove dangerous, as they increase thesections with Weighline transducers, and the entire
risk of derailment.process is generally completed in three or four
Bombardier Transportation, headquartered indays. This design saves significant time and labor
Berlin, Germany, tests and weighs rail vehicles in acosts over a traditional pit-type rail weighbridge
controlled environment to attain the mostinstallation—which involves excavation, pouring a
accurate results. This includes placing vehicles on aconcrete foundation and transferring a scale
straight and level track (within +/-0.04 inches) in aplatform by crane over to the appropriate
building—a test laboratory at the company'slocation—that typically takes at least two or
Derby site in the United Kingdom—wherethree weeks to complete.
external factors such as wind, rain and roughWith the Weighline solution, Bombardier
terrain cannot affect the test results. Here at theTransportation can measure static weight within 5
Bombardier Derby Test Lab, the company checkslbs. loading on each wheel—resulting in an
vehicles for gross weight and the weight of eachaccuracy of 0.05 percent per wheel, based on a
wheel, axle and truck.4-axle car weighing 45 tons. Data captured and
To weigh rail vehicles with the high degree ofreported includes the vehicle number, ID input,
accuracy required, Bombardier Transportationwheel, axle, truck and total vehicle weight, plus
selected the Weighline WI 1310 static rail vehiclethe time and date of the transaction. This precise
weighing system, provided by Averydata on train and vehicle weights can then be
Weigh-Tronix's Railweight division. The systemsimply interfaced with business systems via a PC.
was developed to weigh rail vehicles axle by axleRailweight additionally supplied and installed a PC
and provide a continuous display of the grosssystem with I-Line application software to print
weight of each wheel, as well as the total axleinformation, store the data or transfer it to the
weight. Since all data is collected, stored andsite computer system as required. Using this
transmitted electronically, the Weighline solutionpackage, Bombardier Transportation can create
reduces operator involvement to a minimum,custom reports about their rail vehicles, including
thereby minimizing the potential for manual error.wheel loads, axle loads, wagon type, total train
Designed for train weighing applications, Weighlineand individual wagon tare, gross and net weights.
transducers are manufactured from standard railI-Line software can also indicate overloads,
sections. These high performance transducersoverspeeds and vehicle imbalance—both
minimize the effects of lateral (side) loading,side-to-side and end-to-end. All data is instantly
producing accurate readings despite offset loads.archived, so users can simply reference it at a
The transducers are also designed to compensatelater date for additional reporting purposes.
for environmental temperature fluctuations, which